HEXAGONAL FORGING PUNCH DIA 7.50/ HEX A/F 6.10 x 85MM WITH PVD TIN COATING HSS M42

About HEXAGONAL FORGING PUNCH DIA 7.50/ HEX A/F 6.10 x 85MM WITH PVD TIN COATING HSS M42

Hexagonal Forging Punch 7.50 / Hex A/F 6.10 85mm with PVD TiN Coating, HSS M42

1. Overview:

This Hexagonal Forging Punch is a high-performance tool made from HSS M42 (High-Speed Steel, M42 Grade), offering superior hardness, wear resistance, and durability in metal forming applications. It features a PVD TiN (Titanium Nitride) coating, which provides enhanced wear resistance, thermal stability, and extended tool life. Designed specifically for high-speed punching and forging, this tool is ideal for precision forming of hexagonal profiles, commonly used in nut and bolt production, aerospace, and automotive industries.

2. Technical Specifications:

Parameter	Details
Material	HSS M42 (High-Speed Steel, M42 Grade)
Diameters	7.50 mm
Hexagon Dimension	Hex A/F (Across Flats) 6.10 mm
Overall Length	85 mm
Coating	PVD TiN (Titanium Nitride)
Hardness	Approx. 67-70 HRC
Surface Hardness (with TiN)	2300 HV (Vickers Hardness)
Wear Resistance	Very High (due to TiN coating)
Heat Resistance	Excellent (withstands temperatures up to 1100C)
Friction Coefficient	Low (reduces friction and material build-up)

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3. Material & Coating Details

• HSS M42:

  • Contains 8-10% cobalt, providing high red-hardness and exceptional toughness.
  • Capable of withstanding high-pressure punching and forming operations.
  • Excellent for use with abrasive materials and high-strength alloys.
  • Maintains hardness at elevated temperatures, making it ideal for cold and warm forging.

• PVD TiN Coating:

  • Titanium Nitride (TiN) provides a hard, wear-resistant surface that enhances tool longevity.
  • Reduces friction, preventing material build-up and increasing tool life.
  • Increases thermal stability, enabling the punch to endure high-speed, high-heat forging without performance degradation.
  • Ideal for high-strength alloys, stainless steel, and other tough materials.

4. Applications

Hexagonal Nut & Bolt Production Designed for punching hexagonal shapes for bolts, nuts, and other fasteners.
Automotive & Aerospace Fasteners Used in precision hexagonal shaping for components in high-performance industries.
Metal Forging & Forming Perfect for cold and warm forging of hexagonal shapes in various metals and alloys.
High-Speed Manufacturing Suitable for high-volume, high-speed production environments, ensuring consistent results.

5. Benefits

• Extended Tool Life: The PVD TiN coating significantly improves the durability and wear resistance of the punch.
• High Precision: Ensures accurate and uniform hexagonal shapes in high-speed forging operations.
• Excellent Heat & Wear Resistance: Handles extreme temperatures and abrasive materials without degradation.
• Low Friction: Reduces wear and prevents material build-up, ensuring smooth and efficient punching.
• High-Performance Forging: Enables consistent performance over long production runs, reducing tool change frequency.

6. Comparable Alternatives

Alternative	Key Benefits
TiN Coating (Titanium Nitride)	Offers good wear resistance but has lower heat tolerance compared to PVD TiN.
TiAlN Coating (Titanium Aluminum Nitride)	Excellent for extreme temperatures but with slightly lower wear resistance than TiN.
DLC Coating (Diamond-Like Carbon)	Superior friction properties but with lower thermal stability than TiN coatings.
Uncoated HSS M42	Same material base but lacks heat and wear resistance offered by the TiN coating.